What does mean by Monel round bar ?
Monel is one of the most resilient alloys, especially for marine engineering based applications.The high copper content in monel round bar enhances corrosion resistance in brine solutions or chloride environments.In fact, monel rounds can also be used in rapidly flowing water.
Thus, the material is preferred over standard stainless steel grades in marine environments.It can also effectively withstand bio-fouling.Renowned monel round bar manufacturer in India- Regent Steel & Engineering Co.can customize the dimensions and surface finish of the bars to fit your specific application requirements.
The round bars are widely recommended in the engineering industries.They are manufactured following international quality standards.Monel has high longevity and it requires very less maintenance.The bars are annealed at 1038 °C followed by cooling.The bars can be used in catalytic regeneration for petrochemical works in services of more than 700 °C.
Table of content
- Monel round bar specification
- What are the different types of monel rod ?
- Monel hex bar equivalent
- Monel alloy shaft mechanical properties
- Monel flat bar chemical properties
- Tolerances of Monel rod
- Monel bar size range
- Surface finish of Monel hollow bar
- Monel flat bar sizes
- Test certificates of Monel alloy cold drawn bar
- Monel hex bar size chart
- Application of Monel alloy shaft
- Weight chart of Monel bright bar
We are delighted to introduce ourselves as the initial monel rod and flat bar manufacturer in India, are you curious to learn how testing and heat treatment perform ?
How testing and heat treatment perform on Monel rod ?
Monel rods undergo several tests to ensure their integrity and properties.This includes:
- Chemical composition analysis ensures the rod meets the specific alloy requirements.
- Mechanical tests include tensile and hardness tests.
- Ultrasonic tests detect internal defects and ensure material integrity.
- There are also dimensional and surface finish inspections.
- The non-destructive test detects issues that can interfere with the performance of the rod.
The common heat treatments applied on the rods are annealing, age hardening and stress relieving.
As the most trusted stockist of monel hex bar in Mumbai, we offer competitive prices and adhere to ASTM B164 standards.Discover more about its welding method
Monel rod
Monel bar stock
ASTM B164 monel hex bar
Which welding method used for Monel bar?
Common welding procedures can be used on monel bars like GTAW or GMAW.However, you should refer to expert advice and use proper filler material to ensure proper weld integrity.
We, as a monel bar supplier, maintain a ready stock inventory of sizes ranging from 0.125 inch to 12 inches in for marine engineering at lowest possible price
| Diameter | Condition | Length |
|---|---|---|
| 1/2 to 8 inch | cold drawn, annealed, turned | upto 12" or custom |
| Specification | Grades | Form |
| ASTM B164| ASME SB164 | Monel 400, 401, 405, 404, K500 | Round, Hex, Square, Rectangular |
We offer ASME SB164 monel alloy shaft and square bar that can be cut to length in any size to meet the customer's specifications, check bar stock from our inventory
Monel alloy flat bar
- Size: 1/2 to 8 inch
- Length: upto 12 inch
- ASTM B164 | ASME SB164
ASME SB164 monel square bar
- Matt Finish
- Bright Polished
- NO.4 Finish
Monel alloy shaft
- Process piping and vessels
- Heat exchangers
- gasoline tank
Struggling to find monel alloy rectangular bar and bright bar an uncommon size?Don't fret, you can now purchase online at dealer pricing and examine its chemical/mechanical/equivalent.
| STANDARD | UNS | EN | AFNOR | WERKSTOFF NR.equivalents | GOST | JIS | BS |
|---|---|---|---|---|---|---|---|
| Alloy K500 | N05500 | – | – | 2.4375 | – | – | – |
| Alloy 400 | N04400 | NiCu30Fe | NU-30M | 2.4360 | МНЖМц 28-2,5-1,5 | NW 4400 | NA 13 |
| Tensile strength, Ultimate | 550 Mpa |
|---|---|
| Tensile strength, Yield | 240 Mpa |
| Elongation at Break | 48% |
| Monel Grade | ASTM/AISI Alloy Type | UNS No. | %Cu | %Ti | %Si | %Ni | %Fe | %Mn | %Al |
|---|---|---|---|---|---|---|---|---|---|
| Monel 400 | B 127/ B 164 | N04400 | 28-34 | Max 0.5 | Min.63 | Max 2.5 | Max 2.0 | ||
| Monel K500 | B 865 | N05500 | 27-33 | 0.35-0.85 | Max 0.5 | Min.63 | Max 2.0 | Max 1.5 | 2.3-3.15 |
| Monel 401 | N04401 | 28-34 | Max 0.5 | Min.63 | Max 2.5 | Max 2.0 | |||
| Monel 405 | B 164 | N04405 | 28-34 | Max 0.5 | Min.63 | Max 2.5 | Max 2.0 | ||
| Monel 404 | N04404 | Remaining | Max 0.1 | 52-57 | Max 0.5 | Max 0.1 | Max 0.05 |
What are different surface finishes available for Monel hex bar ?
The surface finishes on monel hex bars will include:
- Mill finish comes with a slightly rough or textured appearance.
- The bright annealed finish gives a smooth and reflective finish on the bar along with improving the corrosion resistance properties.
- They are polished to achieve specific requirements and can be used in decorative or architectural applications.
- Grinded finish helps to achieve precision shining and tight dimensional tolerances.
- Electroplated bars can be used for hygienic applications in pharmaceutical and food processing industries.
What advantages are there to using Monel flat bar in marine applications?
- Monel flat bars are used in marine applications because it can resist brine solution and chloride containing environments.
- They offer good mechanical strength and toughness required in shipbuilding, offshore platforms, etc.
- They can resist biofouling and reduce the risk of bioorganisms accumulating on the vessel surface.
- Monel can effectively resist crevice corrosion and pitting.
- They are durable and has an aesthetic appearance.
What environmental factors influence the efficiency of Monel round bar?
- Monel alloy bars can be influenced by the concentration of salts in the solution.The presence of chloride ions can particularly impact its corrosion resistance properties.
- Temperature should be within the threshold for ensuring optimal performance.
- A perfect pH level will ensure the ASTM B164 Monel bars do not get corrode.
- Exposure to aggressive chemicals and oxygen also has an impact.
- The velocity of fluid flow and duration of exposure in a given environment also impact the efficiency of the round bars.
| Section/Shape | variation Permitted | diameter, Size or width across flats |
|---|---|---|
| millimeter | millimeter | |
| Round | + 0 to - 00.070 + 0 to - 00.085 + 0 to - 00.100 + 0 to - 00.120 + 0 to - 00.140 |
≥6 ≦ 18 > 18 ≦ 30 > 30 ≦ 50 > 50 ≦ 80 > 80 ≦ 100 |
| Square and hexagon |
+ 0 to - 00.090 + 0 to - 00.110 + 0 to - 00.130 + 0 to - 00.160 + 0 to - 00.250 |
≥ 6 ≦ 18 > 18 ≦ 30 > 30 ≦ 50 > 50 ≦ 80 > 80 ≦ 105 |
| Flat (thickness) | + 0 to - 00.110 + 0 to - 00.130 + 0 to - 00.250 + 0 to - 00.350 |
< 18 > 18 ≦ 30 > 30 ≦ 50 > 50 ≦ 80 |
| Flat (width) | + 0 to - 00.110 + 0 to - 00.130 + 0 to - 00.160 + 0 to - 00.190 + 0 to - 00.220 + 0 to - 00.350 + 0 to - 1.00 + 1.00 to - 1.00 |
< 18 > 18 ≦ 30 > 30 ≦ 50 > 50 ≦ 80 > 80 ≦ 100 > 100 ≦ 130 > 130 ≦ 160 > 160 ≦ 320 |
| Metric | Japanese | US Bar | Canadian/ASTM | ||||
|---|---|---|---|---|---|---|---|
| Diam.(mm) | Bar Size | Diameter (mm) | Bar Size | Diam.(Inch) | Bar Size | Diameter (mm2) | Bar Size |
| 6 | 6 | 13 | 13 | 0.500 | #4 | 300 | 20M |
| 5 | 5 | 6 | 6 | 0.250 | #2 | 100 | 10M |
| 7 | 7 | 16 | 16 | 0.625 | #5 | 500 | 25M |
| 5.5 | 5.5 | 10 | 10 | 0.375 | #3 | 200 | 15M |
| 8 | 8 | 19 | 19 | 0.750 | #6 | 700 | 30M |
| 10 | 10 | 25 | 25 | 1.000 | #8 | 1500 | 45M |
| 9 | 9 | 22 | 22 | 0.875 | #7 | 1000 | 35M |
| 50 | 50 | ||||||
| 11 | 11 | 29 | 29 | 1.125 | #9 | 2500 | 55M |
| 14 | 14 | 35 | 35 | 1.375 | #11 | ||
| 12 | 12 | 32 | 32 | 1.250 | #10 | ||
| 16 | 16 | 38 | 38 | 1.500 | #12 | ||
| 20 | 20 | 44 | 44 | 1.750 | #14 | ||
| 22 | 22 | 48 | 48 | 1.875 | #15 | ||
| 18 | 18 | 41 | 41 | 1.625 | #13 | ||
| 28 | 28 | 57 | 57 | 2.250 | #18 | ||
| 25 | 25 | 51 | 51 | 2.000 | #16 | ||
| 32 | 32 | ||||||
| 40 | 40 | ||||||
| 36 | 36 | ||||||
| 44 | 44 | ||||||
| RT | Rough turned/peeled | P&T | Peeled and turned |
| SRE | Slit rolled edge | BD | Bright drawn |
| P | Polished | CD | Cold drawn |
| HRAP | Hot rolled annealed and pickled | CF | Cold finished |
| HF | Hot finished | CG | Centreless ground |
| PR | Peeled and reeled | ST | Smooth turned |
| Flat bar – metric sizes and weights | |||
|---|---|---|---|
| Flat Size | Standard Length (metres) | KG's per Metre | Colour Code |
| 13 x 3 | 6.0 | 0.31 | Blue |
| 10 x 3 | 6.0 | 0.24 | Blue |
| 13 x 5 | 6.0 | 0.46 | Orange |
| 16 x 5 | 6.0 | 0.64 | Orange |
| 16 x 3 | 6.0 | 0.38 | Blue |
| 16 x 8 | 6.0 | 1.03 | Red |
| 20 x 5 | 6.0 | 0.81 | Orange |
| 20 x 3 | 6.0 | 0.48 | Blue |
| 20 x 6 | 6.0 | 0.97 | White |
| 25 x 3 | 6.0 | 0.60 | Blue |
| 20 x 10 | 6.0 | 1.61 | Yellow |
| 25 x 5 | 6.0 | 1.01 | Orange |
| 25 x 8 | 6.0 | 1.61 | Red |
| 25 x 6 | 6.0 | 1.21 | White |
| 25 x 10 | 6.0 | 2.01 | Yellow |
| 32 x 3 | 6.0 | 0.77 | Blue |
| 25 x 12 | 6.0 | 2.41 | Pink |
| 32 x 6 | 6.0 | 1.55 | White |
| 32 x 5 | 6.0 | 1.29 | Orange |
| 32 x 8 | 6.0 | 2.06 | Red |
| 32 x 12 | 6.0 | 3.09 | Pink |
| 40 x 3 | 6.0 | 0.97 | Blue |
| 32 x 10 | 6.0 | 2.58 | Yellow |
| 40 x 5 | 6.0 | 1.61 | Orange |
- EN 10204/3.1B,
- Raw Materials Certificate
- 100% Radiography Test Report
- Third Party Inspection Report, etc
| Wt per Ft | Size in Inches | Wt per 12′ |
|---|---|---|
| 0.180 | 1/4″ | 2.160 |
| 0.104 | 3/16″ | 1.248 |
| 0.290 | 5/16″ | 3.480 |
| 0.104 | 3/16″ | 1.248 |
| 0.560 | 7/16″ | 6.72 |
| 0.625 | 3/8″ | 4.920 |
| 0.740 | 1/2″ | 8.880 |
| 1.150 | 5/8″ | 13.80 |
| 0.930 | 9/16″ | 11.16 |
| 1.660 | 3/4″ | 19.92 |
| 1.390 | 11/16″ | 16.68 |
| 1.950 | 13/16″ | 23.40 |
| 2.625 | 15/16″ | 31.20 |
| 2.300 | 7/8″ | 27.60 |
| 2.90 | 1″ | 34.80 |
| 3.700 | 1-1/8″ | 44.40 |
| 3.30 | 1-1/16″ | 39.60 |
| 4.625 | 1-1/4″ | 55.20 |
| 5.625 | 1-3/8″ | 67.20 |
| 5.100 | 1-5/16″ | 61.20 |
| 6.100 | 1-7/16″ | 73.20 |
| 7.800 | 1-5/8″ | 93.60 |
| 18.42 | 2-1/2″ | 221.04 |
| 6.625 | 1-1/2″ | 79.20 |
| 9.030 | 1-3/4″ | 108.36 |
| 11.80 | 2″ | 141.60 |
| 10.400 | 1-7/8″ | 124.80 |
| 16.920 | 2-3/8″ | 203.04 |
| 14.920 | 2-1/4″ | 179.04 |
| 26.53 | 3″ | 318.36 |
- Power Generation
- Condensers
- Gas Processing
- Pharmaceutical Equipment
- Specialty Chemicals
- Pulp and Paper Industry
- Heat Exchangers
- Chemical Equipment
- Petrochemicals
| Size | kilogram / Foot | kilogram / Meter | Size | kilogram / Foot | kilogram / Meter | Size | kilogram / Foot | kilogram / Meter |
|---|---|---|---|---|---|---|---|---|
| 1/" | 0.019 | 0.062 | 3-1/4" | 12.800 | 41.996 | 22mm | 0.908 | 2.979 |
| 3mm | 0.017 | 0.055 | 3" | 10.900 | 35.762 | 20mm | 0.753 | 2.470 |
| 5/32" | 0.029 | 0.095 | 3-1/2" | 14.850 | 48.772 | 7/8" | 0.926 | 3.038 |
| 5mm | 0.047 | 0.154 | 4-1/4" | 21.908 | 72.249 | 1" | 1.210 | 3.970 |
| 3/16" | 0.043 | 0.141 | 4" | 19.306 | 63.340 | 25mm | 1.180 | 3.871 |
| 4mm | 0.030 | 0.098 | 3-3/4" | 17.001 | 55.780 | 24mm | 1.080 | 3.543 |
| 6mm | 0.068 | 0.223 | 4-3/4" | 27.366 | 90.249 | 27mm | 1.368 | 4.490 |
| 7/32" | 0.058 | 0.190 | 4-1/2" | 24.4487 | 80.340 | 26mm | 1.271 | 4.170 |
| 7mm | 0.091 | 0.298 | 5-1/2" | 36.690 | 121.000 | 30mm | 1.691 | 5.548 |
| 1/4" | 0.076 | 0.249 | 5" | 30.461 | 99.940 | 1-1/8" | 1.534 | 5.033 |
| 8mm | 0.120 | 0.398 | 6-1/2" | 51.093 | 167.630 | 32mm | 1.894 | 6.314 |
| 5/16" | 0.118 | 0.387 | 6" | 43.860 | 143.900 | 1-1/4" | 1.924 | 6.349 |
| 3/8" | 0.170 | 0.557 | 7-1/2" | 68.226 | 225.000 | 35mm | 2.390 | 7.553 |
| 9mm | 0.152 | 0.498 | 7" | 59.432 | 196.000 | 1-3/8" | 2.303 | 7.550 |
| 11mm | 0.228 | 0.748 | 10" | 121.048 | 397.140 | 38mm | 2.792 | 8.903 |
| 10mm | 0.189 | 0.620 | 8" | 77.586 | 254.55 | 36mm | 2.438 | 7.999 |
| 12mm | 0.271 | 0.889 | 40mm | 3.009 | 9.872 | |||
| 7/16" | 0.232 | 0.761 | 1-1/2" | 2.715 | 8.951 | |||
| 13mm | 0.318 | 1.043 | 1-3/4" | 3.712 | 12.179 | |||
| 1/2" | 0.303 | 0.994 | 1-5/8" | 3.200 | 10.449 | |||
| 9/16" | 0.383 | 1.256 | 1-7/8" | 4.260 | 13.977 | |||
| 14mm | 0.368 | 1.207 | 45mm | 3.807 | 12.555 | |||
| 5/8" | 0.473 | 1.551 | 50mm | 4.698 | 15.414 | |||
| 15mm | 0.424 | 1.391 | 48mm | 4.330 | 14.205 | |||
| 17mm | 0.543 | 1.791 | 2-1/8" | 5.475 | 17.963 | |||
| 16mm | 0.481 | 1.578 | 2" | 4.848 | 15.906 | |||
| 18mm | 0.610 | 2.001 | 60mm | 6.768 | 22.205 | |||
| 11/16" | 0.573 | 1.880 | 2-1/4" | 6.135 | 20.128 | |||
| 3/4" | 0.682 | 2.237 | 2-3/8" | 6.838 | 22.435 | |||
| 2-1/2" | 7.576 | 24.856 | ||||||
| 2-5/8" | 8.354 | 27.409 | ||||||
| 2-3/4" | 9.169 | 30.083 |